Tuesday, February 25th, 2014 - Kia Motors

The Kia Soul EV is equipped with an advanced power pack featuring lithium-ion polymer battery cells supplied by SK Innovation. The pack, which has a class-leading energy density of 200 Wh/kg, is the result of a three-year joint development program between Kia Motors Corporation and SK Innovation in Korea.

Engineers from Kia have developed the outstanding power pack featuring 192 lithium-ion polimer battery cells in eight modules, delivering a total power output of 27 kWh. The pack incorporates state-of-the-art thermal control technology to maintain individual cells at optimum temperature and structural design to enhance crash worthiness.

Nickel-rich NCM (nickel-cobalt-manganese) cathode material is used in the mass production of the battery cells for Soul EV. Energy density, which is dependent on cathode capabilities, is a core performance factor deciding EV driving range. By exploiting the class-leading energy density of its battery, the Soul EV offers a driving range of ‘around’ 200 km on a single charge.

High performance electrolyte additive and anode materials were also developed to meet various performance requirements (such as safety and lifecycle), while maintaining high energy density.

In addition, a special safety & secure separator is used in the Kia Soul EV’s battery cells. The separator determines the safety and the charge/discharge speed of the battery. It has improved thermal resistance, which helps to keep the cell secure from exposure to heat or fire by preventing the shrinking of the separator if the temperature of the cell increases beyond normal levels.

Together, the low electrical resistance battery cell, proper battery system thermal control and accurate state-of-charge calculation improve the charging performance,  thereby enabling an outstanding ‘fast charge’ time of 25 minutes (100 kW DC) or 33 minutes (50 kW DC). Full recharge time, depending on power source, takes up to five hours (6.6 kW AC).

The electrolyte additive used in the Soul EV will prevent the degradation of battery performance at both low and high temperatures, expanding the temperature range of the battery usage and reducing the fluctuation of the driving range according to the weather.

Cold weather is notoriously hostile for a battery and the Soul EV features a battery heating system, which warms-up the battery while the car is plugged into the grid, prior to use. This helps to maintain optimum battery performance regardless of external temperature.

For maximum ‘active safety’ the battery module is fitted with an overcharge protection device that cuts the high voltage circuit if ever the battery cell swelling phenomenon should occur due to overcharging.

Optimization of the raw materials used to create the cathode morphology control and surface coating, the anode surface coating and electrolyte additive, plus the excellent mechanical strength of the separator, ensure class-best durability and safety of the cell.

Background to Batteries 
A lithium-ion battery is a rechargeable battery which saves the electric power as chemical energy and uses it when necessary. The lithium-ions move from cathode to anode during charging and from anode to cathode during discharging. The electrolyte is necessary as a medium for the transfer of the lithium-ions and the separator is necessary to separate the anode and cathode electrically.

Generally the cathode consists of heavy oxides and can store less electricity per weight than the anode which consists of light carbons. To increase the energy density (energy to weight) of the battery pack it is important to increase the quantity of the electricity stored by the cathode, since the quantity of electricity should be balanced between the cathode and anode.

Lithium-ion polymer battery is the common name for the battery type which uses ‘pouch film’ as a packing material. The name lithium-ion battery refers to the battery type which uses a metal can as a packing material.

The advantages of a lithium-ion polymer battery (compared to normal lithium-ion batteries) include: greater efficiency due to the simple cell structure (fewer parts), lower costs, increased safety and reliability (thanks to better thermal diffusion and internal pressure control), ease of manufacture in a variety of capacities and shapes.

About SK Innovation
Founded in 1962 as Korea’s first oil refiner, SK Innovation is now one of the world’s leading energy and petrochemical companies. SK Innovation employs nearly 6,500 people and posted KRW 66.7 trillion in sales in 2013.

SK Innovation operates through five subsidiary companies: SK Energy, SK Incheon Petrochemical, SK Trading International, SK Global Chemical and SK Lubricants. Their independent management structure enables each company to respond rapidly to changes in the global business environment and expedite growth through a fast decision-making process. Each company executes its own business strategy, consistent with its vision and optimized for its unique environment.

Based on its strong R&D capabilities, SK Innovation is a leading technology company that focuses on lithium-ion batteries for electric vehicles, information electronic materials, and exploration and production business. SK Energy is the largest oil refiner and marketer in Korea. In July 2013, SK Incheon Petrochemical and SK Trading International were established. Both were previously part of SK Energy. SK Incheon Petrochemical focuses on high-value-added petrochemical products including paraxylene, while SK Trading International trades petrochemical and crude oil products. SK Global Chemical, a global leader in the green chemicals and life sciences, is especially active in the burgeoning Asian market. SK Lubricants is a global leader in the base oil and lubricant market through affiliations with major European, North American and Asian companies.

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Kia Motors

Founded in 1944 as Kyungsung Precision Industry, Kia is currently Korea’s second largest car manufacturer and it’s oldest. From the company’s production of Korea’s first domestic bicycle, Kia moved on to producing Korea’s first motorcycle and the country’s first truck. Kia then became the first company in Korea to locally produce petrol car engines and the first domestic diesel engine. In 1979, Kia’s quality car production was recognised by the fact that two of the world’s leading European car makers chose the Korean car maker to build their ‘range topper’ models on their behalf – the Peugeot 604 and Fiat 132. But it was in the 1980s that Kia’s growth really took off. In 1986 Ford joined the list of car makers who looked to Kia to produce cars to be sold under their name, with the Festiva joining Ford’s line up first in the USA, then across the world, including in Australia for where Kia produced two generations of Ford’s entry-level car. Today, Kia produces a remarkably diverse range of vehicles sold in 190 countries around the world.
Kevin Hepworth
P: 02-9701-1734
M: 0412-210-313
W: kia.com.au

Alyson MacDonald, Press & Public Relations Executive, Kia Motors Australia

P: 02-9701-1768
M: 0411-244-676
W: www.kia.com.au/cars/showroom/All_New_Sportage


Kia Motors, Kia, Kia Australia, Kia soul, Kia Soul EV



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